BioMax
+1y
In most cases, the upper bars should be equal to or shorter than the lower bars, but there are a few cases where a longer upper would net the results that you are looking for...But that's not that often. There is no set number for upper to lower ratios, so usually what determines the lengths is your confines. If you can only fit a 12" upper bar, a 36" long lower isn't going to be necessary. In the all to common case where you are limited to a short upper you can run the lower bar as long a twice as long as the lower, but you would need to spend the extra time calculating out the pinion angle. On most minis, the confines are not very restricted so nearly equal lenth bars is easy and preferred (by me.) Keep in mind though that the effective length of a bar is calculated by the front to rear length not the actual length of the bar. For example on a triangulated system, the triangulated bars would be longer because they are angled. Make sence?
As for how to orient the bushings, that is completely preference. I prefer them to be parallel to the rearend instead of perpendicular to the bar. At some point the bushings that are in line with the bar will bind so that would need to be taken into consideration.