bdroppeddak
+1y
at our shop we usually match wire size to weld size.... the smaller wire is easier to run 1/8" welds with and .045 is easier when we are doing 3/8" or 1/2" or larger welds, or filling huge V groove joints in 1.5" plate....
as far as wire brand, when you sometimes go through a couple hundred pounds in a week, you look for the economical choice, and i dont notice much of a difference between lincolns wire and the brand we now use, washington alloy, except the price difference, 30 lb roll of washington alloy-about 30-35 bucks, 30 lb roll of lincoln- alittle over 100 bucks... the only times we notice a big difference is the lincoln has a better arc stability when running 250+ amps.....