mercilessltd
+1y
For those who search this, my last post may or may not be correct. Further research shows that the "vapor lock" theory of the return line is incorrect (but again, no proof either way).
The latest theory I read specifically states this is an "urban myth." Their theory states that this is for relieving fuel pressure after turning the engine off. 59861/
One thing I've seen across the board is some way to ensure that the electric fuel pump does not overpower the carb by being left on while the engine is off (something you obviously needn't worry about with a mechanical pump). Many suggest an oil pressure cut-off switch, but this would require the engine to turn enough during starting to build oil pressure. I don't like that idea. That'd be hell on the starter over time.
Mine's currently rigged to a run/start line from the fuse box, so this would work, except when the key is left on. I personally don't like the safety aspect, such as either going to a shop and someone leaving the key on, or in the case of a wreck, the fuel pump would continuously run possibly pumping fuel everywhere.
I'm thinking I'll try simply removing the old pump and plating off the hole in the head. I'll add a switch to the power line so by default its on when the key is, but I can turn it off even when the key's on. I'll cap off the return line, and if/when I find out this situation works, I'll cap it off back at the tank and remove the line.
I'm hoping the truck will be running in a few weeks, at which point I must start doing modifications to make it a daily driver. This will be one of the mods.