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Mazda 2.0L \  Stock Weber Carb Running Lean...HELP!

Stock Weber Carb Running Lean...HELP!

Mazda 2.0L Mazda Engine Mazda Tech
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gatorkunkle   +1y
So this is my first post to the forum. I recently picked up a used redline Weber 32/36 and a pacesetter header. I installed them both this weekend to simplify the engine bay. The truck was running fine I just wanted better mpg and simplicity.

So I cleaned the carb all up made sure the main, secondary, and idle jets were clean. I replaced the fuel filter and put on new plug wires and cap and rotor.

The truck is still running lean. I set the idle mixture and idle speed screws to factory and verified all of the jets are stock sizes and they are. I have triple checked for vacuum leaks and I cant find any.

The truck idles great! But at idle if you floor it, the truck will die. If I just push it lightly it goes but it still hesitates a bit. I pulled 2 of the plugs and they are white so its running lean. I am running the stock mechanical fuel pump with a fresh filter. Is it possible the pump isn't putting out enough flow or pressure? Anyone have suggestions? I shouldn't need new jets on a stock motor...
emjay   +1y
While it is possible that the fuel pump isn't sending enough fuel, my guess is that you could either use larger jets or try retarding the timing a degree or two.
gatorkunkle   +1y
I was under the impression that the stock weber jetting was sufficient for a stock engine. I mean all I have is the header.

I will check the timing tonight and see if retarding it will help. I keep thinking it is a vacuum leak somewhere but I cant find one and it idles great.

I will check the fuel psi tonight, is there an easy way to check the flow?
gatorkunkle   +1y
Also I was just doing some reading and I didn't do anything with the EGR valve. I have a feeling that it might be stuck open? Would a stuck ERG valve cause these symptoms?
jenko   +1y
Maybe when your engine is cold it could make it grumpy.
Otherwise isn't the ERG just introducing exhaust gas which is inert (mostly) and wouldn't affect the A/F ratio?
I imagine it's a dual barrel carb.
Is the secondary opening correctly?
Check your lines to the diaphragm (if it's vacuum operate) and check for operation/lubrication.
Check while running too, just be mindful of backfires. (operate throttle while looking in carb)
jroyseth   +1y
I installed my new Weber 32/36 DGEV today,and it runs to lean. Instructions says if you must adjust the idle mixture screw out more than two turns to find the best-running point,then it is to lean. And when road-testing,-nothing other than a throathy sound happens when the pedal gets floored.
The only solution I see,-is to order a jet-kit,and re-jet the carb.
tucknrimmaz   +1y
Sounds like the float needs adjusted. With everything setup properly you should not need to jet a weber until you do some serious mods to the motor. like boring it out or a cam or stroking it or something like that.
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