dan woodland
+1y
The trick is where you put the thermo switch. DON'T put it in the intake manifold because it stays cooler than the rest of the engine even though coolant is flowing through it. Also, I'd use a cooler thermo switch (175 on), remember the old fan system is constantly running so when the thermostat opens a huge rush of cold water enters the engine. If you wait until it's 195 in the intake it's too late, your engine will be hotter than that.
Speaking from a position of been there done that, I had an electric fan and it didn't save me anything, it gave me headaches and not much else especially performance increase (HP)... I went back to the stock set up and it works perfectly. My engine runs cool, I get 23MPG on the highway and 20.5 in town.
My suggestion, buy a new clutch, install it and move on. Just my two cents. Oh, and the clutch is cheaper than the E-fan set up so it's a win win.
Dan