nytrdr24
+1y
As the ole saying goes, no replacement for displacment, bore the block & go with a larger piston, you can't get a "stroker kit" as the 2.2 is the big 4cyl for mazda @ the time, you might destroke it by using a set of rods & crank from a 2.0, but all you'll get there is faster to the top of the powerband....Also, anything that can shed weight off the rotating assembly is good for hp....ie, Custom set of forged pistons, they are lighter, & depending on the design will increase/decrease the comp ratio (I got a set of Wiesco 10.5:1's from @ $450, but if you take a stock piston & send it to most any of the well known piston makers, they can make a set for you to to your spec), Fidanza flywheel, stock is 19.5 lbs, their alum one is 9.5. An upgraded ignition system such as Accel or Msd with a good coil...if you get or intend to get more than a 20% increase from stock hp you'll need to upgrade your fuel pump to an electric unit and put a block off plate on the head where the mech one went (I have some nice Billet ones for sale)
As far as the 16v head, it's a no go, the oil passages don't line up, now the 12v 626 head will work on the motor, but the distributor is on the wrong end of the head & would require clearancing the firewall....mazda did make a 12v head that has the dizzy on the front of the motor, but they were never sold in the states, it came on a mazda bongo / E2000 van, and I have been looking for one myself, but no luck as of yet.....If i'm not mistaken (been a while since I read the specs in my chilton's book) you can't shave the head & deck the block more than 0.003 each, or your timing belt tensioner won't work sufficiently & your belt will slip...you could also increase the valves size, and port & polish the head (or have it extrude honed) which will give you a little better flow rate, but there is only so much you can do with the 8v head because it wasn't designed to move air very well.
if you really want to have some power but keep a 4cyl & not have a whole lot of issues on the swap, a kia sportage 16v is the way to go, head should breath supurbly compared to the 8v head, the comp ratio is still low enough to put mild boost to it w/o having to tear into the engine & do a full blown rebuild...stock for is @ 140 hp, and with mild boost & stand alone ecu 200+ is a cake walk...