mercilessltd
+1y
I just recently dropped and cleaned my tank due to rust clogs. See:
Some suggest removing the bed (6 bolts) versus trying to drop the tank. I started this route, but decided against it due to the bolts being extremely rusty and I needed to have the truck running. If you can remove the bed, it would make it a lot easier to access the filler neck clamp as well as the fuel lines.
While yours may be completely differently, on my '87 B2200 carb-ed, there are four bolts total for the tank. The front two are stationary, whereas the rear two require a wrench on the top (12mm wrench). Each bolt has two nuts, a 12mm and a 14mm. The filler neck also has four small bolts, 8mm. I do not suggest trying to use the Philips head but instead utilize the hex head. There was (not anymore ) some adhesive and rubber strips between the mounts (on the truck) and the fuel tank. I had to pry the tank loose from this the first time I dropped it. I would suggest replacing the rubber strips if they are damaged during removal, but I don't believe the adhesive is a requirement.
There are four gas lines as well as the electrical connector. The front two gas lines are for the fuel pump and return line (which I capped since I am not using the stock fuel pump). The rear two lines are for the charcoal canister I believe. The hoses are stiff yet brittle from so much abuse, age, and fuel eating at them. If you have the money, I'd suggest replacing them to eliminate future leak issues. If you do, watch the sizes. They're nearly all different sizes.
For flushing the lines, you could simply blow them out once they are disconnected both at the tank and the pump. Just use an air compressor if available.
I know it's a bad idea, but there was so much rust in my tank, I used the water hose with a lot of pressure to knock everything loose. If you take this route as I did, MAKE SURE ALL WATER IS GONE. The water will tend to accumulate around the rust. I let my tank sit for a day propped up to let the water drain. The first few fill ups you will need to use some gasline antifreeze to remove any drops of water that may remain.
As stated above, check your fuel sock. It's probably a good idea to replace it since you already have access to the tank. Use some sandpaper on your fuel sending unit to remove any rust from it as well.
Even after cleaning the tank, little microscopic specks of rust remained. (I must've not done a thorough enough job.) I have kept an extra fuel filter on hand because the first couple fill-ups of the tank would clog one with rust.