FULL COLLAPSE
+1y
I may have worded myself wrong but i cut my chassis at the firewall and at the back of the cab wall and threw the whole middle piece of the chassis in the bin, including gearbox crossmember and centre bearing crossmember, then i got new rails bent up out of 75x50x4mm RHS.
this size RHS slides into the old chassis at each cut front and rear, then it was seam welded, plug welded, and plated at the join for strength...
If you cut the rails down I wouldn't be sliding RHS in, it will take off like a train. just gusset the inside and weld 4mm plate back on top, remember the stock chassis is rated to carry over 1000kg, so it is alrady overkill for a minitruck that hardly ever carries wieght...
I think you should BD it at least 2.5"
I have a custom centre bearing crossmember, you will probably need to do the same thing, if not just trim and raise the floor in the sections it is hitting...