mazdatweaker
+1y
I don't know how many miles are on the engine since it was put together.
I don't know what was done with regards to prep work.
I don't know much.
But generically, I would offer the following:
First, I would run the vehicle at 65 mph on a freeway somewhere for about an hour to allow deposits, if any, to get put on the plug. I would make sure that the plugs for this test had clean insulators and all looked the same prior to testing, using this method.
Pull each plug and number it from the hole it comes out of. That way they can provide evidence that will be lost otherwise.
Once the road run is complete, I suspect that one of your plugs is going to look darker than the others. That cylinder *may* be the one that has a misaligned ring gap or some other problem. . .
It could be that when the rings were installed, one of the rings got installed upside down, or *maybe* number 2 gap got concentric with the top oil control rail. A compression test will not pick this up. Maybe a ring got fractured on reassembly, and a noticeably different colored plug insulator will show this.
I think what you are seeing with excessive blowby is misaligned gaps, or a broken ring maybe, which can happen even under the best of rebuilds.
There is an outside possibility that the rings just have not seated yet.