nytrdr24
+1y
as far as i understand, the oil restrictor is like a freeze plug, so it can be removed, if not mazdatrucking.com has a write up explaining how to clearance the oil restrictors in the head, which should work on the block as well....either way care must be taken as you could get in a pickle & either starve the head for oil, or have it pooling up & neither one of those have a good out come.
swaping in a kia engine or modding a truck engine with a turbo aren't the easiest swaps when you take in account rewiring the truck for the efi or turbo setup. you can sink a ton of cash into any engine in a short amount of time, but for simplicity purposes the easiest thing to do would be keep the 2.2 engine with the 2.0 head, you dont' have to mess with the engine mounts & the existing wiring doesn't have to be messed with either, more or less a "plug & play" swap if you will.
as far as the money end of it, yeah i have a fairly good idea, & if i had to do it over again, there are a few things i would change, but as we all know hind site is 20/20. the best investment is time in researching what you want to do to the engine, look for the parts, & any helpful tips about the process, also look for a good reputable machine shop to to any machining you need done, or if nothing else, someone you can call on for their knowledge.
for a basic rebuild kit you can get a felpro kit that has all the gaskets for
@ $300 look around you can even find them cheaper on occasion.
a good set of main & rod bearings from ae-clevite will run @ $100
oem piston & ring kit @ $200
*forged piston & ring kit @ $400
*forged rods $750
oil pump @ $100, or hi-vol $150
water pump @ $75
valve guides, seals & springs @ $200
new oem valves @ $100
*comp valves @ $200
*custom re-ground cam $250-300
*items can be substituted in lieu of oem
weber carb @$425
pacesetter header @$200
elect. fan anywhere from $100 for a basic to $250 with controls
fidanza flywheel $300
centerforce dual friction clutch kit $300
accel, mallory, or taylor ignition $200
elect. fuel pump @$100
cryo-treating the engine $500 (strengthens all componets treated)
turbo setup from a 626gt or a probe from a junkyard should be able to be had for under $500 with the wiring harness and all other applicable parts needed, double check the turbo shaft for excessive play/wear.
be sure to check the main caps & crank bearing surfaces, & also the cylinders for scoring or scratching, if so they will need machining or
honing. also need to have the head check for warping or cracking as
they are proned to do so..... more or less to figure @ $2k total ($1k in parts, $1kin labor) for a solidly rebuilt engine that you won't have to
worry about for a long time, sure you can go cheaper, but if your gonna
do something do it right the first time & it will save you many headaches
in the long run......