Well I finally got tired of looking at this extra cab in my front yard. I also finally got a day to mess with it.
So I dragged it over into the driveway with the help of my son Casey and his Cousin Kris. We flipped it back onto its bottom so its right side up once again. Then I got out the stuff I would need to deal with this thing.
I mainly just bought it for the door frames and the doors. But I decided to save the windshield and the roof just in case I change my mind about the end result of this thing. I cut some steel bar (1/2" square tube) to brace the door frame. I dont need it to keep it from flexing or twisting just from getting wider or narrower. This will all become clear as we move to installing the sides.
The next thing I did was to cut the roof across the top above the glass with enough metal left in case I need to shape it into something. I then cut out the B piller and then I cut the C pillar.
I next cut the cowl area out and down the center. I also cut along the front of the door jamb area. I then cut the roof completely off.
Now its starting to look like a project. Even though I am not using most of this. So I cut the windshield frame off and saved the piece and the roof.
I then cut the cab down the center and made it much lighter.
So the scrap pile got larger and I finally have this eyesore out of the front yard.
So basically this is what I am saving.
And these are all I really needed from that cab along with the doors. I am using the truck in this pic and these pieces. Mostly just the body from this truck though.
So now I have everything I need to make most of the body. I can certainly do the cab and bed with what I have. The next step is to make the final decision on body length. This will determine how long the cab ends up being. This will also determine how long the main frame rails need to be.
Then I can cut the main frame rails and start making the frame itself. I have decided on using Mazda front suspension geometry and mounting locations. I wont be using the stock steering box but rather a rack.
I have also decided on wheel size and what rearend to use so now all thats left to do is start making the frame. The body will come together as it goes.
More to come.