ChadCrissDesign
+1y
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low blazer said:
Honestly, even if you overlook the quality of the welds, there are several serious structural issues with the design. The lower control arms will fail...period. If you're redesigning them that's cool...but those ones would not survive a run up I-5. You would be surprised how much force is imparted on the lower control arm...especially out toward the balljoint.
The upper control arm mounts need more support. The gussets look nice, but they're not going to do you any good. A good portion of the forces on those upper mounts are torsional. Every time you hit a bump, not only are the control arms moving up and down, but they're trying to twist front to back. Those upper mounts are too close together to provide a solid base for the upper arms...
Lower control arm mounts...kinda the same thing. Your gusset work on the rear a-arm mount in facing the wrong direction....Vertical gussets do no good on something where the forces presented are mostly coming in horizontally.
And, honestly, with everything else being custom cut, why did you retain the stock crossmember under the engine?
The only thing saving the lack of engineering is material thickness....but even 1/4" plate will fatigue and fail around poor welds...
I can apreciate what you're trying to do, and if you're going for pure aesthetics, that's great...if redesigned, it could be a cool looking kit. Unfortunately, what you're doing can be acomplished with tubular arms, or stock arms, and spindles.
That's about as close to constructive criticism as I could get...
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Thanks bro, Ya i was looking at the gussets the other day and was thinking the same thing. Your right. Ive been reading alot of max fish's work and im going to redesign this thing alittle. Im going to move the a-arm back were its saposed to go so that the roll center is back corrected. I making the lower a-arms with full length gussets front to back so that will increase strength a ton. The a-arm mounts are DOM, the same as what artmorrison uses on his hot rods so I think thats ok to keep, same as the bushings. As for the crossmember, I havn't even thought about that thing yet. I figured, you can hardly see it, and the stock one works fine I guess lol. I might get to that later. My main thing with this was how easy it is to install, If your frame was bare in the front, your looking at fully front bagged in 3 hours or less. Ill have more updates soon. Thanks again.